Instrumentation · Intermediate

Loop Checking

The complete loop check workflow: loop diagrams, cable verification, continuity and polarity, simulation, analog and digital loops, DCS/PLC verification and punch listing.

4h 10m5 lessonsFree preview

What you will learn

Read a loop diagram; verify cables and terminations; simulate and verify analog and digital loops end to end; raise and close punch items correctly.

Course syllabus

  1. 1. Documents

    Reading the loop diagram

  2. 2. Cable verification

    Continuity, insulation and polarity

  3. 3. Analog loops

    Simulating and verifying an analog loop

  4. 4. Digital loops

    Digital inputs, outputs and final elements

  5. 5. Punch list

    Raising and closing punch items

Free lesson · 17m

Reading the loop diagram

A loop diagram is the single source of truth for one loop: the field device, the cable and core numbers, every junction box and terminal, the marshalling arrangement, the I/O module and channel, and the software tag.

Before you touch a screwdriver, walk the loop on paper. Confirm the tag on the diagram matches the tag on the I/O list and the tag in the control system database. A mismatch between these three documents is extremely common on projects and is far cheaper to resolve at the desk than in the field.

Mark up your working copy as you go. The marked-up loop folder is a project deliverable and becomes the as-built record.

Key points

Loop diagram carries device, cable cores, junctions, terminals, I/O channel and tag; cross-check diagram, I/O list and database first; mark up as you go.

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